Men’s Cardigan sewing patterns – Kwik Sew 3724 and Burda 6030

It was my husband Kofi’s birthday last month and I told him I’d sew him a cardigan. I confess I didn’t spend a whole lot of time searching for men’s cardigan sewing patterns. I wanted a more traditional v-neck cardigan rather than making another Thread Theory Newcastle Cardigan, which I made last year and blogged about here.

Burda 6030 men's cardigan sweater

I found this cardigan pattern – Andrew 6030 – on the Burda website, which features ribbed knit on the bottom and wrists. The suggested fabrics are wool knit and cotton sweatshirt.

It seemed like a nice basic pattern and a PDF costs $5.99 so I bought it. But I didn’t pay attention to the size chart for this pattern until after I downloaded it. It only goes from 44 to 54. Burda’s men’s size chart goes from 44 to 60 (European), 34 to 50 (US). (Here’s a link to the page where you can download Burda size charts.)

Burda Men's size chart

My husband’s chest is 47 1/2 inches (nearly 121 cm) so so that means I would need to grade up 3 sizes – not to mention the many adjustments I’ll likely need to do – wide shoulder, bicep, full belly, etc. I had to make massive adjustments to the Newcastle Cardigan, which took three versions to get the fit right. So I decided to see if I could find another cardigan pattern.

The pickings are slim among the Big 4 (mostly pajamas and vests) but I did see Kwik Sew pattern K3724 – a men’s button-down cardigan on the Kwik Sew website, which has more variety for men – and it goes from size S to XXL. Perfect – except it was listed as out-of-print. Darn.

Kwik Sew 3724 men's cardigan - K3724

I tried adding it to my cart and it did appear there but I didn’t know if that was an error or if they really had one in stock. It was $11.99. So I went to eBay and found a seller who had three in stock and bought it for $10.25. Here’s a link to the eBay listing.

Here’s the line drawing of the cardigan. I like both versions. I bought two yards each of a black and a gray cotton knit fabric, which should be enough for this pattern. I bought black ribbed knit, too. So I think I’ll make version A in gray and version B in black.


Kwik Sew 3724 men's cardigan line drawing

I’m waiting for my Kwik Sew pattern to arrive. My goal is to finish one version by the end of the year. If you know of any other men’s cardigan sewing patterns, please let me know!

Men's cardigans patterns - Kwik Sew 3724 and Burda 6030 | menswear | sewing patterns

Newcastle Cardigan Is for Slender Guys

Photo of the male model wearing Newcastle Cardigan (from Thread Theory’s site)


I first saw the Newcastle Cardigan, a pattern by the Canadian menswear pattern company Thread Theory, from Ginger Makes. Ginger had made it for her dad and her Man Friend modeled it for her blog in this post. I really liked the pattern – finally a stylish pattern for guys! My husband had been bugging me for months, asking: When are you going to make something for ME?

But every time I flipped through the pattern books of the Big Four, all I saw were patterns for vest, pajamas, boring shirts, or formal wear. So I’d tell hubby that I couldn’t find a pattern that I liked and that the big pattern companies just didn’t make very many things for men and that 95 percent of their patterns were for women. His response: that’s sexist. Um, yeah.

I bought the PDF version of the Newcastle Cardigan. Then I had a reality check and it dawned on me that that it’s drafted for a rather trim figure – just look at the slender guy in the photo above! The pattern’s side seams actually curve in slightly around the waist. Hmmmm. My husband is nearly 6 feet 3 inches and is not a skinny 20-something guy. This should have been an immediate red flag but hey, I had some soft and fuzzy black double-faced fleece that I got on sale at Discount Fabrics in San Francisco so I forged ahead.

I cut the largest size – XL – with a slight adjustment, instead of following the inwardly curving  waistline, I cut a straight side seam. I decided to leave off the yoke because of my thick fleece fabric and just cut the front, back, two collar pieces, facing, button placket, sleeves and cuffs.

I also added patch pockets. I took a sheet of U.S. standard letter paper (8.5  inches x 11 inches or approx. 21.5 cm x. 28 cm) and drafted a pocket. I used the short side of the paper as the height of the pocket and I made it 7 inches wide so the pattern piece was 8.5 x 7 inches (21.5  x 17.75 cm) wide.

I folded my rectangle in half and rounded one corner to get this:

Pocket for Newcastle Cardigan

Then I cut two pockets, folded over the top sewed a 1/2 inch, notched around the curve, pinned and sewed the pockets on to the right and left front sides. It’s hard to photograph black – so please excuse the poor quality of this photo.

pocket added to Newcastle Cardigan

I followed the clear instructions and sewed everything but sleeve cuffs and then I decided hubby needed to try it on. And uh-oh – waaaaaaaaaay too tight around the belly and not enough ease around the upper arms and armscye. Uh, oh.

Sorry no pix of the hubby wearing the too-tight cardigan – I couldn’t ask him to pose in something that didn’t fit – especially after I had to explain how I couldn’t “fix” this one and had to make another. Not only was there not enough fabric to magically create more ease, thread just disappears into this double-faced fleece. There was no way I could easily unpick my stitches. No. Way. Just thinking about it makes me cringe.

So I secretly tried it on in the bathroom and took a photo with my phone and posted in on my Instagram account @csews. If you follow me there, you may recall seeing it here. Without the cuffs the sleeves fit me. It was a little bit wide in the shoulders but it could work as a warm and fuzzy cardigan for me.

I was thrilled that I could wear it but then I felt guilty because it wasn’t supposed to be for me, plus I didn’t have enough of that double-faced fleece to make a second cardigan. I was about a 1/2 yard short. Darn. I went back to Discount Fabrics and they didn’t have anymore. But I did have some fleece in a nice shade of blue that I got on sale at Joann’s so I showed him that and he liked it so I decided to use that.

That was about a month ago, I’ve been making various pattern adjustments since then, which I’ll get into in another post. Meanwhile the black fleece cardigan remains a UFO (unfinished object) until I finish the one for hubby. I can’t finish it until I get his done. Stay tuned….

Have you made the Newcastle Cardigan? For a guy or for yourself? How did yours turn out?

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